Service detail
Structural and flow analysis that lets you validate a design's real-world behavior before a single part is cut, cast, or welded.
Discuss your project Back to ServicesWhat simulation actually does
Structural analysis (often called FEA) and flow analysis (CFD) answer different questions about a design, but both exist to replace guesswork with evidence. Structural analysis breaks a component down into a mesh of small elements and calculates how each one deforms, stresses, or heats up under load — surfacing weak points, excess material, or fatigue risk long before physical testing. Flow analysis simulates how liquids and gases move through or around a design, revealing pressure drops, turbulence, and heat transfer patterns that are difficult or impossible to measure directly on a physical prototype.
Predicts deformation, stress concentration, and factor of safety across a component or assembly under static and dynamic loads — the backbone of any structural certification or fatigue-critical design.
Models how heat moves through a part or assembly, critical for electronics cooling, engine components, and any system where thermal stress could cause failure over time.
Simulates fluid flow, pressure distribution, and turbulence — used to optimize everything from pressure vessel geometry to cooling channel layout to pump and valve performance.
Some of the most demanding problems sit at the intersection of both — a pressure vessel under both internal flow and structural load, for example. We handle these coupled problems as a single, coordinated study rather than two disconnected reports.
Why simulate before you build
Weak points, excess material, and thermal hotspots surface during design review, not after a prototype fails.
Simulation narrows down viable designs before committing time and material to physical testing, reducing iteration cost.
Every design choice ships with a calculation trail — useful for certification, client sign-off, and internal design review alike.
Where it applies
Validating structural integrity under high-pressure, high-temperature operating conditions common in oil, gas, and petrochemical applications.
Ensuring SPM structures and tooling hold tolerance and don't flex or fatigue under repeated cycling.
Optimizing heat sink geometry, coolant flow paths, and thermal management for equipment that runs hot.
Predicting how a part will behave structurally after forming, before tooling is committed.